concrete plant in Sri Lanka

How Does A Concrete Batch Plant Work

A concrete batching plant mainly aims to create concrete mixture with various materials. Some of these materials include sand, cement, fly ash, gravel etc. These materials are blended in the twin-shaft compulsory concrete mixer. For concrete batch plant, it consists of many components, including batching machine, belt conveyor, cement silo, weighing scale, screw conveyor, control panel etc.
concrete plant design

stationary concrete batching plant
stationary concrete batching plant

mobile concrete batching plant
mobile concrete batching plant

Concrete batch plant is totally run by an controller who operate the PLC controlling system to input the required measurements of concrete. After pressing the button on control panel, the different kinds of materials will be measured and then they will be transported into the mixer. After mixing, the concrete mixture will be let out and delivered by concrete truck and finally transported to the construction site.

PLC controlling
PLC controlling
control panel
control panel

Specially, for the concrete mixer. In Aimix Group, we adopts twin-shaft concrete mixer which provide an even consistency of concrete while ensuring a large production. This kind of concrete mixer can greatly improve working efficiency.

twin-shaft concrete mixer
twin-shaft concrete mixer
JS serise concrete mixer
JS serise concrete mixer

How Does A Concrete Batch Plant Work

Well, what is the elaborate working processes of concrete batching plant. The following is how does a concrete plant work.

Raw materials are first poured into large concrete batching machine and they are delivered into a concrete mixer via a belted conveyor or hopper. The materials are precisely weighed before being transported to the mixer thereby maintaining consistency in output.


Concrete batching plants can be categorized into 4 major parts, including powder feeding, aggregate feeding, storage and transportation. Concrete batching plants are normally used to make quaking concrete and hard concrete suitable for bridge and road construction.

When control system of a mixer is directly connected to a source of electricity, system initialization will take place which includes concrete slump, productivity, formula number and concrete grade. Each hopper of concrete batching machine is tested according to weighing system. Belt conveyor is then started with an aim of delivering aggregate to the hopper. The valve in the bolted cement silo on the other hand should be opened in order to make the powder flow into the hopper. The door of the hopper is automatically opened when the total weight of materials reaches a specific amount. When the time set is over, the door to the concrete mixer will open and concrete will flow into the mixer truck. The process should be done very carefully in order to avoid contamination of concrete.

You have got detailed introduction of how does a batching plant work. If you planning to invest into concrete plant for sale, it is recommended to choose Aimix Group.

About Aimix Group

Aimix Group is an professional concrete batching plant manufacturer in China, which has owned more than 30 years’ manufacturing experience. Aimix has gained European CE, ISO9001 certificates , and through BV, SGS test. Our concrete batching plant have been exported to over 50 countries all over the world and get highly appraised by most of our customers. Our equipment have been exported to Indonesia, Vietnam, Philippines, Malaysia, Australia, Sri Lanka, Pakistan, Russia, Thailand, Bangladesh etc.

aimix concrete plant all over the world
Aimix concrete plant all over the world

Welcome to contact us if you want get more details about concrete batching plant. Filling the following form or direct send email to: sales@bestonconstruction.com.

Type HZS25 HZS35 HZS50 HZS75
Theoretical production capacity(m³/h) 25 35 50 75
Concrete mixer Type JS500 JS750 JS1000 JS1500
Power(KW) 24.75 38.6 51 65.5
Discharging capacity(L) 500 750 1000 1500
Aggregate size(Pebble/Macadam)(mm) 80/60 80/60 80/60 80/60
Aggregate Bin volume(m³) 2/3×3.2 2/3/4×7.3 2/3/4×8.3 2/3/4×12
Weighing Accuracy Aggregate (KG) 1500Kg ±2% 2200Kg ±2% 3000Kg ±2% 4500Kg ±2%
Cement(KG) 300Kg ±1% 450Kg ±1% 600Kg ±1% 1500Kg ±1%
Fly ash(KG) 400Kg ±1% 600Kg ±1%
Water (KG) 200Kg ±1% 200Kg ±1% 400Kg ±1% 600Kg ±1%
Additive(KG) 30Kg ±1% 50Kg ±1% 50Kg ±1%
Discharging height(M) 3.8 m 3.8 m 3.8 m 4.1m
Gross weight(T) 10 15 40 50
Type HZS60 HZS90 HZS120 HZS180 HZS240
Theoretical production(m3/h) 60 90 120 180 240
Concrete mixer Type JS1000 JS1500 MAO3000/2000 MAO4500/3000 MAO6000/4000
Power(KW) 18.5 65.5 74 110 150
Discharging
capacity
(L)
1000 1500 2000 3000 4000
Aggregate size
(Pebble/
Macadam)
(mm)
80/60 80/60 80 150 150
Aggregate Bin volume(m3) 8.38 12 20 30 40
Belt conveying Capacity(t/h) 300 450 550 650 900
Weighing Accuracy Aggregate (KG) 3000Kg ±2% 3000Kg ±2% 2200Kg ±2% 3000Kg ±2% 4200Kg ±2%
Cement(KG) 1500Kg ±1% 1500Kg ±1% 1200Kg ±1% 1800Kg ±1% 2200Kg ±1%
Fly ash(KG) 600Kg ±1% 900Kg ±1% 400Kg ±1% 500Kg ±1% 800Kg ±1%
Water (KG) 600Kg ±1% 600Kg ±1% 500Kg ±1% 800Kg ±1% 1000Kg ±1%
Additive(KG) 50Kg ±1% 50Kg ±1% 50Kg ±1% 80Kg ±1% 80Kg ±1%
Total power(KW) 120Kw 165Kw 130Kw 170KW 220KW
Discharging height(M) 3.8 m 4.1 m 4.1m 4.1m 4.1m
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